Durable Aluminum Enclosures Direct from a Reliable Manufacturer
Boyuan aluminum enclosures are precision-engineered housings designed to protect electronic components, PCBs, power supplies, communication modules, and industrial control systems. Manufactured from high-quality aluminum alloys such as 6063-T5, 6061, and 5052, our enclosures combine lightweight construction, excellent heat dissipation, corrosion resistance, and flexible customization options. We also offer you various specifications of Aluminum Chassis.
Suitable for:
- Industrial automation & PLC controllers
- IoT devices & smart sensors
- Telecom & networking equipment
- Medical diagnostic devices
- Audio amplifiers & consumer electronics
- Power electronics & inverter systems
- Automotive electronics & battery management
Why Choose Boyuan?
300+ Existing Extrusion Molds
- Reduce tooling costs and shorten development cycles.
- Many projects can start immediately without opening new molds.
Fast Custom CNC Machining
Custom cutouts for:
- USB
- HDMI
- RJ45
- LCD windows
- Switches
- Power connectors
Small Batch Production
Suitable for:
- Prototype development
- Engineering validation
- Pilot production
- Mass production
Excellent Heat Dissipation
Aluminum naturally transfers heat faster than plastic enclosures, helping improve the reliability of electronic systems.
One-Stop Manufacturing
From extrusion and machining to anodizing, printing, assembly, and packaging.
Specification
| Item | Specification |
|---|---|
| Material | 6063-T5, 6061, 5052 Aluminum Alloys |
| Process | Extrusion + Precision CNC Machining |
| Surface Finish | Anodizing, Powder Coating, Brushing, Sandblasting |
| Color | Custom (Black, Silver, Blue, Red, Gold, etc.) |
| Length | Customizable |
| MOQ | Low MOQ available |
| Logo | Laser, Silk Screen, UV Print |
| Application | Electronics, Industrial, Telecom |
Application Fields and Cases
| Industry | Example Products |
|---|---|
| Industrial automation | Controller enclosures, HMI housing, PLC boxes |
| Automotive electronics | On-vehicle controller cases, battery management housings |
| Telecom & networking | Signal booster enclosures, RF shielding boxes |
| Medical devices | Portable diagnostic equipment cases |
| Consumer electronics | Camera housings, digital audio enclosures, power supply cases |
| Power electronics | Custom heatsinks, CPU radiators, inverter enclosures |
Comparison of Advantages
| Boyuan | Typical Supplier |
|---|---|
| 300+ molds | Limited molds |
| Small batch support | High MOQ |
| Full in-house CNC machining | Limited machining |
| One-stop service | Multiple suppliers |
| Engineering support | Sales support only |
Customization Support
| Customization Item | Specific Content |
|---|---|
| Enclosure dimensions | Customize overall dimensions such as length, width, and height according to equipment dimensions |
| Enclosure length | Aluminum profile cut to specified length according to product requirements |
| End plate customization | Customization of front and rear end plate dimensions, shapes, and hole positions |
| Connector openings | Openings for USB, RJ45, HDMI, power interfaces, etc. |
| Display openings | LCD, OLED, and other display windows |
| Switch/button openings | Mounting holes for buttons, switches, indicator lights, etc. |
| Ventilation holes/heat dissipation holes | Machining ventilation structures according to equipment heat dissipation requirements |
| Mounting holes | Mounting holes for PCBs, brackets, components, etc. |
| PCB card slots | Internal card slots designed according to PCB thickness and structure |
| Drilling | Machining holes of different specifications according to drawings |
| Tapping | Machining threaded holes according to assembly requirements |
| CNC machining | Precision machining such as openings, slots, and grooves on the enclosure |
| Brushing | Forming regular metal brushed texture |
| Sandblasting | Forming a uniform matte surface effect |
| Anodizing | Anodizing treatment according to product requirements |
| Laser engraving | Permanent marking of logos, text, numbers, symbols, etc. |
| Silk screen printing | Logos, text, interface markings, patterns, etc. |
| Hardware accessories | Configure screws and related accessories according to product structure |
| Assembly | Assembly of enclosure, end plates, and related parts |
How We Manufacture Aluminum Enclosures
- Aluminum Extrusion
- Precision Cutting
- CNC Machining
- Surface Preparation
- Anodizing / Coating
- Logo Printing
- Assembly
- Quality Inspection
- Packaging
- Shipment
Aluminum Enclosure Customization Options
1. Size Customization
Existing Mold Solution
Best for:
- Lower cost
- Faster delivery
- Small quantity projects
You only customize:
- Length
- CNC openings
- Surface finish
New Mold Solution
Best for:
- Unique product designs
- High-volume production
- Proprietary products
You can customize:
- Width
- Height
- Internal structure
- Heat sink profile
2. Material Selection
| Material | Best for | Key Advantage |
|---|---|---|
| 6063-T5 | Extruded enclosures | Excellent surface finish & anodizing quality |
| 6061 | CNC-machined parts | Higher structural strength & hardness |
| 5052 | Side panels | Outstanding corrosion resistance & formability |
| 1100/1060 | Cost-sensitive applications | High thermal/electrical conductivity, low cost |
3. CNC Machining Options
Available operations:
Sawing/ Milling / Drilling / Tapping /Wire Drawing
Counterboring / Pocket milling / Punching
Threaded holes / Laser Cutting / Laser Engraving
Common custom features:
- USB, RJ45, HDMI port openings
- LCD display windows / Irregularly shaped cutouts
- Ventilation slots & fan mounting holes
- Switch & button cutouts
4. Surface Finish Selection
Sandblasted Aluminum Enclosure
Best for: Industrial equipment, modern minimalist designs
Advantages: Uniform matte finish, excellent scratch resistance, hides fingerprints
Brushed Aluminum Enclosure
Best for: Audio equipment, premium consumer electronics
Advantages: Metallic texture, luxury appearance, directional grain pattern
Anodized Aluminum Enclosure
Available colors: Black, Silver, Blue, Red, Gold, Custom
Advantages: Corrosion resistance, wear resistance, Color durability, non-conductive surface
Powder Coated Aluminum Enclosure
Best for: Outdoor applications, harsh environments
Advantages: Thick protective layer, UV resistance, wide color range
5. Logo Customization
| Method | Best For | Features |
|---|---|---|
| Laser Engraving | Industrial equipment, serial numbers | Permanent, high-precision, no ink fade |
| Silk Screen Printing | Multi-color logos, product labels | Cost-effective, vibrant colors |
| UV Printing | Full-color branding, product graphics | Photo-quality, unlimited color options |
- View as
69×27mm Aluminum Medical Power Supply and Controller Enclosure
Are you still looking for the manufacturer of 69×27mm Aluminum Medical Power Supply and Controller Enclosure? Choose Boyuan, which has over 20 years of industry experience and a factory area of 10,000 square meters. The additional 3 millimeters of space on the 4-millimeter profile can accommodate 25-millimeter capacitors, small transformers and relays, and is suitable for products such as medical power supplies, controllers, LED drivers, GPS modules, instruments and shielding boxes. Customized length, CNC drilling, screen windows, labels and colors are supported.
63×32.5mm Aluminum Electronic Equipment Enclosure
Are you still looking for a 63×32.5mm Aluminum Electronic Equipment Enclosure? Choose Boyuan. We are a professional custom manufacturing company. Support customization of length, CNC drilling, end plates, labels, colors, etc. The profiles can be cut, processed by three-axis CNC, drilled, tapped, interface drilled, end face processed, label treated, surface treated and assembled according to the product drawings. At the same time, we also undertake standard and non-standard aluminum shell projects.
61×13mm Slim Aluminum Profile Enclosure
A standard footprint for 3-LED 2835 SMD modules, the 61×13mm Slim Aluminum Profile Enclosure is manufactured by Boyuan, a China Manufacturer & Supplier. It also serves slim power adapters, routers, communication modules, decoders, drone accessories, and handheld instruments. Custom length, CNC openings, heat slots, logos, colors.
60×33mm Aluminum Industrial Control Box Housing
Boyuan offers you high-quality 60×33mm Aluminum Industrial Control Box Housing. We have our own factory and can provide professional customization. The corresponding installation slots or supporting structures can be designed based on the internal structure, which are used for installing PCBs and other electronic components.
60×20mm GPS Tracking and Communication Aluminum Housing
Boyuan is a manufacturer factory specializing in the production of 60×20mm GPS Tracking and Communication Aluminum Housing in China. This is a wide and thin electronic device casing made of aluminum alloy profile structure. It is formed by aluminum profile extrusion. The main cross-sectional dimensions are fixed and can be cut according to the actual length of the equipment. The final assembly is completed through end plates, CNC processing and other supporting techniques. It can be customized according to the actual needs of the equipment. Please come for consultation.
58×24mm GPS Module Aluminum Enclosure
Just one millimeter wider than a 57mm profile but noticeably roomier for large displays, the 58×24mm GPS Module Aluminum Enclosure is made by Boyuan, a China Manufacturer Factory. It serves instruments, digital levels, GPS/GPRS trackers, communication modules, shielding boxes, power supplies, and medical devices.
Boyuan is a professional Aluminum Enclosures manufacturer and supplier in China. We warmly welcome you to wholesale high quality products at competitive price from our factory.
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