Durable Aluminum Chassis Manufacturer for Electronic Enclosures
Boyuan Aluminum Chassis is a standardized aluminum alloy chassis designed for rack-mount installation scenarios such as servers, network equipment, industrial control, and audio-video processing. We also offer you various specifications of Aluminum Enclosures.
It supports multiple specifications including 1U, 2U, and 3U, and can be easily installed in standard 19-inch cabinets. The body uses 6063-T5 aluminum alloy profiles with 5052 aluminum alloy panels, combining lightweight construction, high strength, excellent heat dissipation, and electromagnetic shielding performance, making it an ideal choice for data centers, telecom rooms, and industrial control cabinets.
Applicable fields:
- Servers and data storage equipment
- Network switches and routers
- Industrial control and PLC racks
- Audio amplifiers and broadcasting equipment
- Video matrix and monitoring systems
- Power distribution and management units
- Communication base stations and signal processing equipment
Core Advantages and Selling Points
Standard 19-Inch Rack-Mount Design
Strictly compliant with EIA standards, it can adapt to most standard cabinets on the market, with convenient installation and no additional modification required.
Full Series U-Number Support
Provides 1U, 2U, and 3U full series specifications, which can be flexibly selected according to equipment height requirements, with support for custom non-standard heights.
High-Quality Aluminum, Outstanding Performance
The main body uses 6063-T5 aluminum alloy profiles, and the panels use 5052 aluminum alloy sheets. It offers high heat dissipation efficiency and sturdy structure, with a weight only one-third of steel chassis.
Excellent Heat Dissipation and EMI Shielding
Aluminum alloy has excellent thermal conductivity. Combined with precisely designed ventilation openings and heat dissipation fins, it effectively reduces internal temperature. The metal housing provides natural electromagnetic shielding effects.
Flexible Customization, Fast Delivery
Supports comprehensive customization of panel openings, internal structure, dimensions and depth, surface color, and more. Existing molds enable rapid prototyping and shorten development cycles.
One-Stop Manufacturing Service
From profile extrusion, precision CNC machining, and surface treatment to silkscreen printing, laser engraving, assembly, and packaging, everything is completed in-house with controllable quality.
Technical Specifications
| Item | Specification |
|---|---|
| Product Type | Rack-mount Aluminum Chassis |
| Standard | EIA standard 19-inch |
| Height Specifications | 1U/1.5U/2U/3U |
| 1U Height | 44.45mm |
| 2U Height | 88.90mm |
| 3U Height | 133.55mm |
| Width | Standard 482.6mm (including mounting ears) |
| Depth | Customizable (common: 200-600mm) |
| Material | Body: 6063-T5 aluminum alloy / Panels: 5052 aluminum alloy |
| Process | Extrusion + Precision CNC Machining |
| Surface Finish | Anodizing, Powder Coating, Brushing, Sandblasting |
| Color | Customizable (Black, Silver, Blue, Red, Gold, etc.) |
| MOQ | Low MOQ available |
| Logo Marking | Laser Engraving, Silk Screen, UV Printing |
Application Fields and Cases
Selection Guide for Different U-Numbers
| Specification | Height | Applicable Scenarios | Features |
|---|---|---|---|
| 1U Chassis | 44.45mm | Data centers, telecom rooms, edge computing | Highest space utilization, limited heat dissipation space, suitable for low-power devices |
| 2U Chassis | 88.90mm | Industrial automation, enterprise servers, firewalls | Most mainstream specification, balanced heat dissipation and expandability, can accommodate standard PCIe cards |
| 3U Chassis | 133.35mm | High-performance computing, AI training, military equipment | Extremely strong heat dissipation, can accommodate full-height full-length boards, best expandability |
Customization and Process Flow
Production Process
Aluminum profile extrusion → Precision cutting → CNC machining → Surface pretreatment → Anodizing/Coating → Logo printing → Assembly → Quality inspection → Packaging → Shipment
Detailed Customization Options
1. U-Number Selection
| Specification | Suitable Scenarios |
|---|---|
| 1U | Data centers and edge computing devices with the highest space requirements |
| 2U | Most mainstream choice, suitable for most industrial and enterprise applications |
| 3U | High-performance devices requiring large heat dissipation space or full-height board installation |
2. Depth Customization
| Depth Range | Applicable Scenarios |
|---|---|
| 200-300mm | Small network equipment, IoT gateways, edge nodes |
| 300-450mm | Standard industrial control equipment, signal processors |
| 450-600mm | Servers, storage equipment, high-performance computing |
| 600mm and above | Large servers, special customization requirements |
3. Panel Customization
Customizable content for the front panel:
- LED indicator light holes
- Power switch mounting holes
- USB/HDMI/RJ45 interface openings
- LCD display windows
- Brand logo position and method
- Ventilation holes (style and density)
Customizable content for the rear panel:
- Power input interface openings
- Various signal interface openings
- Fan mounting hole positions
- Expansion card bracket openings
4. Internal Structure Customization
- PCB mounting posts (height and position)
- Hard drive/SSD mounting brackets
- Power supply mounting positions (ATX/1U/2U power supplies)
- Fan mounting positions and airflow design
- Cable management slots
- Rail mounting structures
5. Materials and Surface Treatment
Body material:
| Material | Applicable Scenarios | Advantages |
|---|---|---|
| 6063-T5 | Standard chassis profiles | Good surface finish, excellent anodizing effect |
| 6061 | Load-bearing structural parts | Higher strength, suitable for heavy-duty equipment |
Panel material:
| Material | Applicable Scenarios | Advantages |
|---|---|---|
| 5052 | Standard panels | Corrosion resistance, good bending formability |
| 6061 | High-strength panels | High hardness, suitable for precision machining |
6. Surface Treatment
- Sandblasting – Industrial texture, uniform matte finish, scratch and wear resistance
- Brushing – Metallic texture, premium appearance, suitable for audio/consumer electronics
- Anodizing – Corrosion and wear resistance, color durability, the most commonly used solution
- Powder Coating – Thick coating protection, suitable for outdoor/harsh environments
- View as
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Boyuan is a professional Aluminum Chassis manufacturer and supplier in China. We warmly welcome you to wholesale high quality products at competitive price from our factory.
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