82×27mm Aluminum Housing for Communication and Electronic Control Module

The 82mm width provides generous lateral space for PCBs, connectors, and electronic components, while the 27mm height ensures a compact, low-profile structure. Consequently, this housing is particularly well-suited for electronic modules that require extensive lateral PCB layout but do not contain bulky, tall components. 82×27mm Aluminum Housing for Communication and Electronic Control Module is primarily used for communication modules, electronic interface modules, signal conversion modules, data acquisition modules, and small-scale industrial control modules.

Key Advantages

1. Ample Lateral Layout Space

The 82mm width accommodates electronic products requiring a wide PCB mounting area and facilitates the placement of connectors, terminal blocks, and other external interfaces at the housing ends.

For modules with numerous interfaces, the wide cross-section allows for flexible interface arrangement.

2. Suitable for Slim Electronic Devices

The 27mm height helps minimize the device's overall thickness while offering more internal space than ultra-slim specifications.

This structure accommodates standard PCBs and moderately sized components, making it ideal for communication and control devices with specific thickness constraints.

3. Integrated PCB and Interface Mounting

The aluminum profile body can be machined to match PCB dimensions and device length, with cutouts for interfaces, mounting holes, and threaded holes customized to the specific product structure.

This allows for the integration of PCBs, connectors, terminals, indicator lights, and other components into a single, compact aluminum housing.

4. Adaptable to Various Module Lengths

Utilizing an aluminum profile as the main structure allows for cutting to the required length; combined with end plates and fasteners, it forms a complete enclosure suitable for PCBs and electronic modules of varying lengths.

Applicable Products and Application Areas

Communication Modules

The 82×27mm profile is well-suited for communication electronic modules that require ample PCB layout space while also having constraints on device thickness.

Applicable products include:

• Communication interface modules
• Data communication modules
• Communication conversion modules
• Signal interface modules
• Embedded communication modules

These products typically require the installation of PCBs, communication interfaces, connectors, and indicator components within a limited space; the 82×27mm dimensions balance lateral layout space with overall thickness.

Electronic Interface and Signal Conversion Modules

For electronic modules requiring multiple interfaces or signal conversion, the 82mm width offers generous space for interface layout, while the 27mm height maintains a compact device structure.

Applicable products include:

• Interface conversion modules
• Signal conversion modules
• Data interface modules
• Industrial communication interface modules
• Signal processing modules

Data Acquisition Modules

Data acquisition modules typically require the installation of PCBs, terminals, connectors, and related electronic components. The 82×27mm profile is suitable for data acquisition devices that feature a significant lateral layout but have limited height for internal components.

Applicable products include:

• Data acquisition modules
• Small-scale data processing modules
• Sensor data interface modules
• Industrial data acquisition devices

Small Industrial Electronic Control Modules

For small electronic modules designed for installation inside industrial equipment or control systems, the 82×27mm profile serves as an ideal slim aluminum housing solution.

Applicable products include:

• Small control modules
• I/O interface modules
• Electronic control modules
• Industrial signal processing modules
• Embedded control devices

Technical Specifications

Actual aluminum alloy grade, profile wall thickness, internal dimensions, product length, and machining tolerances must be confirmed based on the specific profile and product drawings.

Custom Machining Services

Manufacturing Capabilities

Boyuan has over 20 years of experience in the aluminum housing and chassis industry, operates a factory spanning approximately 10,000 square meters, and possesses around 300 sets of standard (open) molds. Most production processes for these aluminum housings are carried out in-house, including aluminum profile cutting, CNC machining, drilling, tapping, surface treatment, laser engraving, screen printing, inspection, and assembly.

The factory primarily utilizes 3-axis CNC machining. Based on customer drawings, we can machine cutouts for interfaces, mounting holes, threaded holes, and other non-standard structural features. Certain surface treatment processes, such as anodizing, are outsourced based on specific product requirements.

Product Types Not Suitable

As the 27mm profile features a shallow cross-section, careful selection is required for products with significant internal height requirements.

We recommend verifying internal space availability for the following types of components before selection:

• Tall power modules
• Large transformers
• Tall relays
• Multi-layer vertical PCBs
• Tall connectors
• Electronic components requiring substantial internal clearance

If the primary constraint is internal height rather than PCB width, an aluminum housing with a taller profile should be selected based on actual component dimensions.

Sample and Procurement Support

Before mass production of the 82×27mm Aluminum Housing for Communication and Electronic Control Module, we can finalize the housing structure, machining dimensions, and interface locations based on your specific product needs.

We recommend providing the following information when inquiring:

• Product dimension requirements
• Required housing length
• PCB dimensions and mounting locations
• Types and locations of interfaces requiring machining
• Mounting hole and threaded hole specifications
• Surface treatment and color preferences
• Logo and marking requirements
• Estimated order quantity
• 2D drawings or 3D models (if available)

If complete drawings are not yet available, you may provide product dimensions, PCB dimensions, and mounting requirements to help us determine the appropriate machining plan.

Workshop Show

FAQ

Q: What products is the 82×27mm Aluminum Housing for Communication and Electronic Control Module suitable for?

A: It is primarily suitable for slim communication modules, electronic interface modules, signal conversion modules, data acquisition modules, and compact industrial electronic control modules.

Q: Is the 82×27mm housing suitable for PCB installation?

A: Yes. The 82mm width offers ample space for lateral PCB layout; however, the specific PCB dimensions that can be accommodated should be confirmed against the profile's actual internal dimensions.

Q: Can the length of the 82×27mm aluminum enclosure be customized?

A: Yes. The enclosure can be cut to length and machined based on the dimensions of the PCB, internal electronic components, and the final device.

Q: Can cutouts for communication interfaces and connectors be machined?

A: Yes. Features such as communication interfaces, connectors, terminals, mounting holes, and threaded holes can be machined according to product drawings.

Q: Can logos be applied?

A: Yes. Logos and product markings can be applied using laser engraving or screen printing, depending on product requirements.